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Easter bonding waste trays

by Linda Conrad
April 12, l998

In case you've not heard enough about them yet, let me tell you: We didn't finish with the waste trays back at Ames Research Center. They were still not installed in the cages. So Sunday, knowing that we at NeurOn had a special interest in habitats, Chris Barreras invited me to join them in the lab at O&C to take the next step with the RAHF cages: attach the waste trays. Since a picture is worth a thousand words, let me share the process of sealing the waste tray in place in pictures. Can you remember why this process is so crucial?

workers at table - description at right Planning is the name of the game! Looking over the task at hand and the procedures described in the documentation, the team tries to determine the best way to attch the task.
workers at table - description at right Frank using a practice cage goes through the process based on the decisions made above while someone from Quality Assurance looks on.
detailed text description at right Shahn then sets up to record all of the data as the team walks through the process on the 24 cages. He's very careful to record the number on the cage, the number on the waste tray, and the weight of the waste tray.
detailed text description at right Once the numbers are confirmed, the waste tray is inserted into the cage by Clint down the runners. A foodbar holder is put in place for the following test.
detailed text description at right The cage was then inserted into an air flow control machine. They called it Delta checking and test to see if the cage leaks.
detailed text description at right The machine is turned on and the air pressure is increased slowly until a silver ball in the verticle guage is at a certain level. At that point, a reading is taken and if it falls within the required parameters, the cage is considered ready to be sealed.
detailed text description at right While all of this is going on, Chris Barreras is carefully weighing and mixing the RTV sealant. We dubbed him the Master Mixer. The sealant is a redish orange mixture of two agents and is pretty hard to work with.
detailed text description at right He loads it into a syringe trying to eliminate all of the air bubbles and hands it off to Frank.
detailed text description at right Frank then squeezed out a bead of sealant (sort of like caulking a bathtub) all the way around the seam. It took several cages to perfect his form, but pretty soon he was spreading it evenly, no drips, and even ending with a bit of a flair.
detailed text description at right Those who have been following this process from the beginning with Lorenzo back at Ames Research Center know that the sealant needs to cure for 24 hours, so we loaded them into their garages again. Who took that picture? I can't have taken it, I'm in it!
detailed text description at right This is what the waste tray looks like completely installed. Did you know that if the mission is scrubbed, I'm going to have to help take these back out and clean them? I have to ask myself now if I really wanted to become this acquainted with the process after all!
detailed text description at right The relief of having finished shows as Chris, Shahn and Frank ham it up showing off half of the installed waste trays. We ran out of space and had to move the other rack's worth to another lab.


 
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